Industry Update
Over the past 2 years, my office has processed 44 ICF projects, 36 of which were residential – this is a substantial increase compared to previous years, and I believe is an indicator that ICF construction is being more widely accepted for residential construction than in previous years. With the economy being currently in a downturn, construction activity has slowed across most sectors. That being said, ICF residential construction still remains strong.
ICF is used extensively throughout the construction industry for a variety of projects, and residential construction has seen recent strong growth. The following is a review of why ICF would be a good choice for anyone considering new residential construction.
Building Advantages
One of the huge advantages of ICF over other building methods, is that it’s very user friendly for residential owner/builders. Even if there is a shortage of local ICF installers, a homeowner with some construction background, can quickly get up to speed with ICF installation, and perform the installation for themselves. Male or female, young or old, ICF installation can be easily learned from either online sources, or hands-on instruction, or a combination of both. Also, minimal tools are required, compared with wood framed construction. The basic installation is very straightforward, and bringing in additional skilled labor just for pour days dramatically reduces the build cost. And for contractor installers, who may be facing a shortage of skilled labor in this current labor market, to become an ICF installer, the learning curve is much faster than for other trades, which means revenue earning production work can be taken on in the shortest possible time.
Speed of Construction
Getting a residential project started and weathered in before rains come is always a top priority, especially in wet states such as Oregon and Washington. Whilst sunshine states such as California, Texas and Florida enjoy many months of dry weather, the wetter states have a much shorter window of dry weather activity. Seeing a wood framed floor, especially a raised foundation floor, getting soaking wet in a heavy rain is a tragedy, as then it has to thoroughly dry out to eliminate mold. Running continuous heaters and dehumidifiers for a duration is both costly and inconvenient.
ICF construction is frequently built on a mono slab foundation, hence eliminating a crawl space. In addition, it is very possible to install single story of ICF walls, complete with rebar and concrete, in 14 days or less. Allowing another 14 days to install trusses and roof sheathing, and you have a complete weathered in structure in 28 days following completion of foundation.
Design Flexibility
The shear strength of ICF construction is 8 – 10 times that of well sheared wood frame construction. This is a major advantage for residential construction, as it allows the architect/designer much more latitude for wide openings, taking advantage of available panoramic views, picturesque vistas, and 180 degree seascapes. And all this is being achieved simultaneously with having an extremely strong building envelope, capable of resisting extreme environmental forces.
Better Living Environment
ICF residential construction provides a better living environment. Whilst the rated R-value of the ICF envelope is measured at approx R-25, the actual performance will be closer to R-40 due to the effect of the thermal mass of the concrete. Energy saving will be significant, with monthly utility bills being substantially reduced when compared to a well-insulated wood framed residence. This will result in long term savings of operating costs. It is not uncommon for an ICF residence to maintain interior temperatures around 70° F without air-conditioning running, at the same time exterior temperatures are over 100° Fahrenheit. Similarly, interior temperatures of 70° F can maintained with minimal heat, at the same time exterior temperatures are at freezing.
The reduced sound transference resulting from the thermal mass also results in a quieter living environment – with correctly matched window systems, exterior noise can be virtually eliminated. Vibration is also eliminated, which can be significant in high wind areas.
Safety and Security
ICF construction is safer and more secure than conventional woodframe construction. The likelihood of an ICF residence being destroyed by fire, tornado, hurricane or earthquake is dramatically reduced when compared to the same residence built with woodframe. This gives the homeowner tremendous peace of mind, that their valued possessions, whether they be furniture, antiques, irreplaceable photos, or other mementos, are protected from these all too frequent natural disasters.
ICF Friendly Products
The past several years have seen the introduction of many ICF-friendly accessory products. There are now several readily available brands of acrylic stucco. Examples of these are Stuccomax by Gigacrete, various Dryvit products, U-stucco and Stucco-flex. All of these products are easily applied directly to the ICF EPS foam, and will have outstanding performance with temperature differentials when compared with traditional stucco products.
There are also several readily available brands of ICF-specific hardware. Simpson and Burmon each offer ledger bracket systems, which are considerably more convenient and efficient than setting individual anchor bolts. Burmon also offers an ICF hurricane anchor, an ICF beam hanger, and buck braces to temporarily secure vertical bucks to window and door openings. This product eliminates horizontal lumber buck bracing, and are especially preferred for wide door openings, so that walk through access can be maintained.
For below ground waterproofing, there are also now several excellent waterproofing systems that can be applied directly to the EPS. Some are peel and stick membranes, and others are directly spray applied products. Sources of these products are Polywall by Polyguard, Rub-R-Wall, Blueskin WP-200 by Henrys, Mel-Rol by Meadows, and Colphene ICF by Soprema.
Conclusion
The net result of all the above is that in both the short term and the long term, ICF construction saves the homeowner money, at the same time as providing peace of mind. The operating cost of an ICF structure is also substantially less, leading to very long term cost savings. Taking all the above into consideration, it is little wonder that ICF construction is finally being seriously considered for a wide range of new building projects, including residential construction.